How to choose between Air Bonding and Optical Bonding?

March 7, 2023
Latest company news about How to choose between Air Bonding and Optical Bonding?

Air bonding

 

Air bonding is the adhesive technology by using adhesive tape (normally double-sided adhesive) to bond touch panel with LCM along the sides of the outer frame. Hence, it is an air gap inside. That is why people also call the bonding, frame gluing.

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Figure 1. Air bonding structure

﹣Advantages

 

Mature process and stable yield

Simple process and low cost

Simple rework process

 

﹣Disadvantages

 

The air gap between TP and LCM increases the reflection and lowers the transmittance of light, therefore degrading the display performance.

The air gap gives room for dirt and dust particles to enter.

The structure is relatively thick

 

Optical bonding

 

Optical bonding is the adhesive technology by applying optical adhesive fully on and between touch panel with LCM, which eliminates the air gap and makes the screen thinner.

 

Optically Clear Adhesive (OCA) and Optical Clear Resin (OCR) are typical optical adhesive. They are transparent and allow light transmittance more than 90%.

 

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Figure 2. Optical bonding structure

 

﹣Advantages of removing the air layer:

 

Low light reflection, high transmittance, maintain quality display

It reduces the loss of light and saves power to reach the same brightness

Good touch performance

No room for dirt and dust particles after assembly

 

- Disadvantages

 

Process is relatively complex and low yield, which increases the cost.

Once it has dirt or bubbles inside, the entire screen needs to be replaced.

 

How to choose between air bonding and optical bonding?

 

- Comparison between air bonding and optical bonding

 

Recap above pros and cons of both bonding technologies:

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Figure 3. Comparison recap between air bonding and optical bonding

Tips to make a selection

 

In light of choosing the applicable bonding method for your touch display, we could share our project experience for your consideration:

 

• From the display and touch performance, optical bonding is better than air bonding regardless of the cost.

• However, air bonding is a feasible option given its mature technology.

• In our project experience, most of the projects using capacitive touchscreen choose the optical bonding, while projects using resistive touch panels, some of them have specific requests to apply the optical bonding.

 

Currently, both technologies are common, the selection depends on the specific requirements and budget of the project.

 

We can provide both bonding technologies for touch display as per your request, feel free to contact us for more information.